M15 concrete mix has a mix proportion of 1:2:4 of cement, fine aggregate, and coarse aggregate respectively. M15 – M represents Mix and 15 N/mm2 is the characteristic compressive strength of concrete cube at 28 days.
Required Data M15 Grade Concrete
Grade of concrete =M15
Characteristic compressive strength of concrete at 28days = 15N/mm2
Nominal maximum size of aggregate = 20mm
Specific Gravity of cement = 3.15
Specific gravity of fine aggregate = 2.6
Specific gravity of Coarse aggregate = 2.65
Step 1: Calculation of Target Strength
Target mean strength of concrete is derived from the below formula
Where S = standard deviation which is taken as per below table= 3.5
From table 5 of IS 456-2000, the maximum free water-cement ratio for moderate exposure is
W/C Ratio = 0.60
Selection of Water Cement Ration for Concrete
Selection of Water Cement Ration for Concrete
The final water-cement ration will be taken as the minimum of the above two values,
Therefore, W/C ratio = 0.57
Step 3: Air Content Calculation
Nominal maximum size of aggregate taken is = 20mm
Nominal maximum size of aggregate Air content (% of the volume of concrete)
10mm 5%
20mm 2%
40mm 1%
So, from the table entrapped air content in % of the volume of concrete = 2%
Step 4: Water Content Calculation
For nominal maximum size of aggregate of 20mm, the required water content is selected form the table-
Nominal maximum size of aggregate Maximum water content
10mm 208
20mm 186
40mm 165
The aggregate nominal maximum size is 20mm and they belong to zone 2. So, Adjustment for compacting factor is to be applied.
Therefore, water content = 186 + (186 x 3/100) = 191.6 lit / m3 of concrete.
Step 5: Cement Content Calculation
From step 2, Water cement ratio = W/C = 0.57
From step 4, Water content W = 191.6 liters = 191.6kg
191.6 / C = 0.57
Finally, C = 336.14 Kg / m3 of concrete
But from table 5 of IS456-2000, Minimum cement content required for moderate exposure condition for M15 grade concrete is = 240 Kg/m3 of concrete.
Greater of above two values will be the cement content.
Hence, C = 336.14Kg
Step 6: Aggregate Ratio for Concrete
From the table, ratio of volume of coarse aggregate to volume of total aggregate, for 20mm nominal maximum size aggregate and zone-2 fine aggregate is
Selection of Aggregate Ratio for Concrete
Therefore, P = 0.62
Step 7: Aggregate Content Calculation
Volume of concrete (with entrapped air) = 1 m3
From step 3, Entrapped air % = 2% = 0.02
Therefore, volume of concrete (without air content) = 1-0.02 = 0.98m3
Fine aggregate content F.A is determined from below formula,
V = [W + C/Gc + (1/ (1-P) X (F.A)/Gf)] x 1/1000
0.98 = [191.6 + 336.14/3.15 + (1/ (1-0.62) X (F.A)/2.6)] x 1/1000
Therefore, amount of fine aggregate F.A = 673.52kg
Similarly, Coarse aggregate content C.A is derived from
Aggregate Ratio Calculation for Concrete
Therefore, amount of coarse aggregate C.A = 1120kg
Step 8: Final Mix Proportions of Ingredients
W/C ratio = 0.57
Cement quantity = 336.14Kg = 337kg
Fine aggregate quantity = 673.52kg = 674kg
Coarse aggregate Quantity = 1120 kg
Mix proportion for M15 Concrete = Cement : F.A : C.A = 1 : 2 : 3.3